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How to make Hydrogen on Demand / H.O.D.

As I stated on the home page your results will vary depending on how your system is setup along with several other factors.  None the less high volumes of Hydrogen and Oxygen will be created and you are advised to view this information as educational only and your are further advised to not attempt to recreate my experiments.
If you attempt anything that is discussed anywhere on this website then you are stating that you have read the disclaimer and you agree to the terms therein.

First I will cover what this system works best on:
Any engine Diesel or Gas that is NOT computer controlled.  Older cars see the highest increase in fuel economy.  Modifying a computer controlled engine is not advise!

The Cell:
There are several kinds of cells out there today but none are more efficient than a Dry Cell.  If you do not know what I dry cell is you can find that information on the Tips and Tricks page.  Lots of people are running Wet Cells where the plates are submerged in water.  This design is "in my opinion" dumb and dangerous and DOES NOT have the ability to produce large amounts of Hydrogen because of the lack of water flow.  Cells can be made in several configuration and as large as you need.  The amount of plates and wiring of the plates will vary depending on the input voltage you supply to the cell.

Cell Gap: Spacing
The magic number is 1/32 of an inch of space between the cell plates and I don't care how big of a cell you create.  A lot of people think a 1/16 of an inch is right but it is NOT!  The tighter the gap between the plates the better the cell will work.  You can put your plates close enough that you can actually make the same amount of gas with plain distilled water but you will not have good enough water flow and you will tarnish your cells with plain distilled water. Use 1/32 of an inch spacing and port your entry and exit holes according to how big you want to make your cell.

Water Flow:
In order to make extreme amounts of Hydrogen you must flush the plates with a large volume of water.  This can effectively be done with a dry cell design.  A small Dry Cell does not need any larger entry and exit than 1/2" of flow.  Larger cells that will produce up to 100 liters per minute will need more than one entry and exit port and they must be larger to insure good flow.  Remember that Hydrogen created by electrolysis can only be created with water contacting both plates, bubbles on the plate surfaces will decrease output and increase heat.  Water Flow keeps the plate surface clear of bubbles and increases production and also the key to maintaining lower cell temperatures.

What type of water to use:
Distilled or rain water is what to use.  DO NOT use city tap water that contains Chlorine.  Have you ever heard of Chlorine Gas?  You don't want to make that.  I use distilled water with KOH as my electrolyte.

How to keep your water from freezing in the Winter:
Use Propylene Glycol (ONLY) in a 50/50 mix with your distilled water and KOH solution.

Electrolyte: The stuff that makes the water conduct current:
I use Potassium Hydroxide also know as KOH by it chemical properties.  It is necessary to use in order to maintain cleaner plate surfaces to keep production high.  Do not use Baking Soda or any other mixture as I have not seen any better solution than KOH.  There may be something better but for now this is what I use.

Reservoir: The tank that hold water volume for circulation and separation of the gas produced:
Depending on what size of system you are going to build will determine the amount of water you will need to have in your reservoir.  I do not have any real figures on this but the more water (larger reservoir) the better off you are going to be.  Your reservoir is also where the Hydrogen is released and extracted from so some consideration needs happen before you build yours.  I use 4" PVC pipe for my reservoir on the 1 to 4 liter per minute cells.  You can make one out of most any material just remember that you will have to get the gas out of your reservoir.
You will port out the bottom of your reservoir and go down hill to your Dry Cell.  From the Dry Cell back up to fitting located a couple of inches above the outbound flow fitting. 

Flashback Arrester:
BUY ONE FROM A WELDING SHOP!  by all means use brass wool as a buffer at the release point but be sure to put a real certified flashback arrestor on the gas output tube to prevent a flashback from getting back to your cell.  Trust me it is one hell of a boom when the flame reaches your pressurized reservoir..  (what did you say?)  yep, its ear damagingly loud and could easily be deadly.  I no longer play with this stuff but after my ear damaging explosion I own a few certified flashback arrestors and will never fire up a cell without one again.

The Power Supply:  The key to unlock Pandora's Box
The most important thing to remember is it is NOT amperage that makes large amounts of Hydrogen possible.  It is higher voltage and frequency that are the two most important factors.  The power supply and cells we create here run on amperage below 20 amps, but at voltage ranges of 22 to 90 volts DC
in other words, the way to create Hydrogen on Demand and to make insane amounts of Hydrogen through the process of electrolysis is a specialized modified car alternator that is ran independent of your vehicles electrical system.
BUT, it is not quite that simple.... Please note: not all modified alternators are created equal...

I am not going to sit here and try to tell you that you must by our design to make it work...  you can in fact make a good deal of Hydrogen with about any permanent magnet alternator, BUT most designs will not last very long under the extremely high demand nor are they tailored for frequency changes as our design is.

As an example you will destroy (in one way or another) ANY permanent magnet alternator that you use in this manor and that includes even the PMA's built by WindBlue for the purposes of wind power generation.  The only known exception to this rule is the HOD series by WindBlue.

I worked exclusively with WindBlue Power to created a bulletproof solution that can survive extreme high output for extended periods of time, it can handle very high temperatures and can be spun up to 10,000 rpm's.  It has the power curve and modified frequency range necessary to create an even flow throughout all rpm ranges.
We have over 15000 miles of proven reliability with the HOD series and if you choose to experiment with this technology you can purchase an HOD series alternator starting at only 285.00 dollars.  Remember this is not about getting rich, its about making a difference in the world.

Special thanks to the fine team at WindBlue Power for their patience as I changed the design over and over until we got it right.

There you have it.  This is is how I did it, and if you choose to ignore our warning then you now have the basic knowledge you need to build an experimental extremely high output HOD system.